1. The advanced servo and constant temperature control system is used to control the material from entering to forming to welding to punching, and the whole production process is fully automatic.
2. The equipment only needs to be equipped with a full-automatic cup type mask nose strip ear belt welding machine, which can produce numerous cup type mask products with tight marketing.
3. The products are exquisitely made and the quality completely meets or exceeds the domestic and foreign testing standards. At the same time, compared with the previous market, the mask equipment saves more than 30% material. So it can reduce the cost and improve the efficiency.
Full automatic production of mask body machine, including feeding, plastic strip type aluminum strip insertion / stripping, landscape selection, ultrasonic fusion, slicing and other automatic completion of the whole process, with high output, 1-200 pieces per minute. The main power frequency conversion speed regulation can be fast or slow. Different materials can be used to produce different masks. The products have two or three layers. The quality of the products is stable, the operation is convenient, and the noise is low and the floor area is small. Applicable materials: spunbond filament non-woven fabric, 16-30g / m2, suitable for processing disposable masks
N95 cup mask machine
Hot press forming: forming the mask material (non-woven fabric) with the form of over hot press (cup shape). 1. Including automatic return action and feeding frame; 2. Forming one piece of four masks at a time.
Slice: it is used to make the outer layer (protective layer) of cup-shaped mask. Special alloy steel is used to make flower wheel, and the blade is wear-resistant and long-lived. It is adjustable in the way of eccentric core. It is flexible, fast and high levelness. It is processed by ultrasonic and special steel wheel, without damaging the edge of cloth, without preheating when manufacturing burr, and can be operated continuously
Flanging: laminating the inner and outer layers of the mask
Trimming: use pneumatic stamping to cut off the redundant edge of the mask
Welding of breathing valve: welding of respirator breathing valve
Fusion area: 130mm
Speed: 20-30 / min
The integrated structure of the machine body adopts the scale control of safety adjustment; the intelligent control of the computer can achieve the accuracy of one thousandth of a second; the horizontal adjustment of the die body motor can automatically rise and fall, and the horizontal adjustment of the base
Ear belt spot welding machine: speed: 8-12 pieces / min can be used for welding of flat, inner ear belt / outer ear belt, standard mask, duck mouth and other special-shaped masks. After making the mask body, weld the ear belt manually
Ultrasonic inner ear band mask machine adopts ultrasonic welding method. When the mask is moved to the processing position, the ultrasonic wave will be generated automatically. The vibration with micro amplitude and high frequency will be formed on the ear band, which will be converted into heat in an instant, and the materials to be processed will be melted. Finally, the ear band will be permanently pasted or embedded in the inner side of the mask body, which is the last processing procedure of inner ear band mask production. Only one person is needed The operator places the mask body piece by piece in the mask plate, and the equipment will automatically operate the following actions until the finished product is completed.
Working process: (mask body) manual feeding → automatic feeding of ear belt → ultrasonic ear belt welding → non-woven fabric side feeding and binding → ultrasonic side belt welding → side belt cutting → finished product output → counting → finished product stacking → conveyor belt device delivery
Folding mask machine, also known as C-type mask machine, is a full-automatic machine used for the production of folding mask body. Using ultrasonic technology, 3-5 layers of PP non-woven fabric, activated carbon and filter materials are bonded, and the folding mask body is cut out. 3M 9001, 9002 and other mask bodies can be processed. According to the different raw materials used, the mask can meet different standards such as ffp1, FFP2, N95, etc. the ear band is made of elastic non-woven fabric, which makes the wearer's ear comfortable and pressure-free. The filter cloth layer of the mask has good filtering effect and perfectly fits the face shape of Asian people. It can be applied to construction, mining and other high pollution industries.
Functions and features:
1. It can process 3M 9001, 9002 and other folding mask bodies, and complete one-time processing.
2. PLC automatic control, automatic counting.
3. Simple adjustment device, convenient refueling.
4. The mould adopts the way of extraction and replacement, which can change the mould quickly and produce different types of masks.
The full-automatic ultrasonic duck mouth mask machine (duck mouth mask manufacturing machine) is a machine which uses the principle of ultrasonic seamless welding to produce duck mouth mask suitable for high pollution industry. The mask body of this machine can use 4-10 layers of PP non-woven cloth and filter materials (such as melt blown cloth, activated carbon materials, etc.), so as to produce mask products of N95, FFP2 and other filter levels. And this machine is highly automatic, from feeding to finished products are a line of automatic operation: automatic feeding of raw materials, independent nose line conveying system, and can automatically fold the nose line in the non-woven fabric, automatically fold the edge and cut the finished products, and can automatically add breathing valve holes. The finished product produced by the duckbill shaped mask machine is beautiful in appearance, stable in performance, high in output, low in defect rate and easy to operate.
Features of duckbill mask machine:
1、 Fully automatic feeding system
2、 Folding system
3、 Ultrasonic heating system
4、 The whole machine has stable performance, continuously adjustable production speed, high production efficiency, up to 60 pieces per minute, convenient and accurate counting, high utilization rate of raw materials, simple and convenient operation and adjustment, high degree of automation, and effective reduction of labor costs.
The ultrasonic mask binding machine adopts the ultrasonic welding method. A conveying device is set on the machine platform. The semi-finished products of the mask are input into the conveying device, wrapped by the drawing cylinder, and then pressed by the ultrasonic flower wheel. The binding is cut off to output the finished products. Only one person needs to place the mask body on the conveyor belt of the machine, and the rest of the follow-up work is completed automatically.
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