Rubber

Rubber

Rubber Lining


Ultra rubber linings designed to withstand and resist abrasive, outperform in the harshest conditions.


Saigao Group rubber is a premier Manufacture of rubber lined products. Hand-lining of pipes, tanks, hoppers and other process equipment is our specialty.

On-site Lining and In-house Lining

Linings include: 

Ultra natural rubber;

Neoprene;

Butyl;

Other types of rubber depending on the application;

rubber-lining.jpg

Rubber Lining Process

Steel Fabrication 

  • Welding and grinding to Saigao Group Sep

  • Blasting to SA 2.5

  • Chemlok as a primer and dry

  • Glue 2 times

Rubber

  • Rubber pattern cutting

  • to activate

  • Glue 2 times G18

Rubber Applying

  • Stick rubber to steel

  • Stitching and pull the air out

  • Trimming  and finishing

Rubber Lining Process-1  Rubber Lining Process-2


Rubber Lining Process-3  Rubber Lining Process-4

Customization

We developed a new CR rubber for this customer with good wear resistance and weather resistance.

The product design life up to 2 years.

Total lining area is 140 ㎡


Customization-1  Customization-2  Customization-3


We created high-performance N41 rubber and CR rubber and sent them to the North

American laboratory. And now the sample is at the testing stage.

Customization-4 Customization-5

Hot Curing Products

Latex Mixing Rubber Applications

Saigao Group provide the latex mixing rubber for domestic customers to support their business expanding 

Rubber valves for Anhui and Zhejiang customers:

The latex mixing rubber for the Cheng Du and Wu Han customer

We apply the Latex mining rubber for the customer to make the rubber valves and the impeller of the slurry pump. Saigao Group also supports them with a hot curing method to make the high-performance products and has been widely praised by the market.

The latex mixing rubber we provide to slurry pump customers has helped them extend the product life more than twice.

Capability : 3~5 Ton / Month

Hot Curing Products-1  Hot Curing Products-2  Hot Curing Products-3

Cold Lining

Saigao Group Ultra 36 Rubber Lining Application

Saigao Group Ultra 36 is our star product. It has the top wear resistance performance and the rubber specifications can be compared with the world's top brands.

At present, the domestic customers are very interested in this rubber sheet and have begun to use it.

We rubber-lined spools and bends for the customer .


CustomerAnhui
LocationWuhu Hong Da
Year of Project2018.08
Ling Area:195㎡
Rubber appliedSaigao Group Ultra 36  12mm bos



Cold Lining

Hose Product

Hard Wall Mining Hose

Built for suction and discharge applications, these robust hoses are manufactured with a heavy spring steel wire helix, designed to cater for high dynamic

Hard Wall Mining Hose is also suitable for heavy-duty industrial applications

Hard Wall Mining Hose

Preformed Hose Bends

Preformed Hose Bends are intended for use where space limitations demand a much sharper bend radius than can be achieved using a length of Hard Wall Hose

Steel wire is embedded to keep sharp and provide a suction capability

Extra rubber on outer arc can significantly increase the wearing life

Preformed Hose Bends

Hose Product Introduction

Hose Application Experience 

Saigao Group's experience and expertise in the design and manufacture of custom-made material handling hose is second to none.

you are supported by the know-how of a Saigao Group team

Our specialty hose range incorporates slurry and chemical mining, tunnel boring and dredge application

A wide variety of preformed bends, reducers and T-pieces all of which are available with a versatile array of end types

Wear Indicator technology is a step towards improving both the safety and environmental impact of your site.

Hose Product Introduction

Saigao Group Ultra 36 rubber lining application

Saigao Group Ultra 36 is our star product. It has the top wear resistance performance and the rubber specifications can be compared with the world's top brands.

At present, the domestic customers are very interested in this rubber sheet and have begun to use it.

We rubber-lined spools and bends for the customer.

CustomerJiangxi
LocationJiangxi
Year of Project2018.11
Ling Area:10pcs
Rubber appliedSaigao Group Ultra 36 15mm bos

Other Rubber Product

We design and manufacture the rubber product for special application.

Mineral Processing Equipment

Mineral Processing Equipment

The Declaration of Environmental Protection

  • Natural raw material

  • Green technology

  • Cost-saving

  • The benefit of future generations


Product Technology

  • Saigao Group vs Conventional Rubber Processing

  • High-quality natural latex

  • Inherent properties of strength, resilience and cut resistance

  • Superior performance over time in both wet and dry applications

  • Extensive range of sheet rubber, lining and fabricated products, moulded products and hose

  • Lowest cost of ownership


Rubber Physical Properties Saigao Group

Comparison of Typical Physical Properties
PROPERTYTEST STANDARDPAYNE® 36 UItraPAYNE® 40 RUBBERPAYNE® 50 RUBBERPAYNE® 60 RUBBERPAYNE® HD60 RUBBERPAYNE® HD70 RUBBERPAYNE® HDS RUBBERPAYNE® BB RUBBERPAYNE® NBR RUBBERPAYNE® OSR RUBBERPAYNE® FG RUBBERPAYNE® OZ RUBBER


Natural RubberNatural RubberNatural RubberNatural RubberNR/Synthetic RubberNR/Synthetic RubberNR/Synthetic RubberHalogenated Butyl RubberNBRPolychloropreneNatural RubberNatural Rubber
Hardness (Shore A)ISO48-2010364050606070705855584040
Modulus @ 500%(MPa)ISO 37-20112.138.39.616.517.11154182.86.7
Tensile Strength(MPa)ISO 37-20112326292823232371220.12121
Elongation at Break %ISO 37-2011820798710690480460580410660600810750
Tear Strength (N/mm)ASTM D624 -00-20125357.71101101011101183620.1354646
Specific GravityISA 2781 -20080.960.971.051.11.091.151.141.581.081.350.990.99
Resilience (%)BS 903817874705554572745558283
Operating Temp (℃)
-40 °C to 70 °C-40 °C to 70 °C-40 °C to 75 °C-40 °C to 75 °C-40 °C to 75 °C-40 °C to 75 °C-40 °C to 75 °C-40 °C to 120 °C-40 °C to 110 °C-40 °C to 100 °C-40 °C to 70 °C-40 °C to 70 °C
Operating Temp (°F)
-40 °F to 158 °F-40 °F to 158 °F-40 °F to 167 °F-40 °F to 167 °F-40 °F to 167 °F-40 °F to 167 °F-40 °F to 167 °F-40 °F to 167 °F-40 °F to 230 °F-40 °F to 212 °F-40 °F to 158 °F-40 °F to 158 °F
Rubber colerRed
Blue













How to Select Saigao Group Ultra

Maximum Particle Size

Minimum recommende

Saigao Group Ultra thickness for a given material free fall







0-0.6m0.9m1.2m1.5m1.8m2.4m
4389661010131313
4411761013191919
19-251313191925Use Saigao Group 60
5013191932Use Saigao Group 60
100192538Use Saigao Group 60

1502538Use Saigao Group 60



Latex Production Equipment Instruction

Latex Production Equipment Instruction-1  Latex Production Equipment Instruction-2  Latex Production Equipment Instruction-3

Liquid phase dryer (3 tons of mixed latex produced per day )

liquid Phase Dryer

The reaction kettle (5 sets to meet different customer needs

The Reaction Kettle

Rubber Sheet Production Equipment Instruction

Saigao Group factory has 6 high-performance drum vulcanizing machines,1 plate vulcanizing machine,3 three roll mixing machines,2 cooling laminating machines.

Rubber Sheet Production Equipment Instruction-1  Rubber Sheet Production Equipment Instruction-2


Rubber Sheet Production Equipment Instruction-3  Rubber Sheet Production Equipment Instruction-4

Introduction of R&D Equipment

Introduction of R&D Equipment-1  Introduction of R&D Equipment-2


Introduction of R&D Equipment-3   Introduction of R&D Equipment-4


Introduction of R&D Equipment-5  Introduction of R&D Equipment-6


Introduction of R&D Equipment-7  Introduction of R&D Equipment-8


Leave a Message

PRODUCT

Contact Us

sales@saigaogroup.com susan@saigaogroup.com
+86-531-69959201
lqg18653457231
+86 18653457231
Zhongrun Century Center, No 12111,Jingshi Road, Lixia District, Jinan City, Shandong Province. P.R. China

Contact Us

sales@saigaogroup.com susan@saigaogroup.com
+86-531-69959201
Zhongrun Century Center, No 12111,Jingshi Road, Lixia District, Jinan City, Shandong Province. P.R. China