SHANDONG SAIGAO GROUP CORPORATION
SHANDONG SAIGAO GROUP CORPORATION

Torque Master

SSGC-I hydraulic disassembly machine is an important equipment for assembling, disassembling, and repairing various petroleum, geological drilling tools, pipe strings and downhole tools threaded connection. The hydraulic system of the equipment uses a large number of imported components, is reasonably configured, has a high degree of stability and advancement, runs smoothly, and controls accurately. The overall structure of the equipment is reasonable, allowing users to perform a series of work such as clamping, punching, and quick-spinning, regardless of the torque, regardless of the size of the buckle, and the buckle, can be completed smoothly and reasonably, greatly reducing labor intensity and improving Work efficiency. The equipment adopts digital display adjustment control, high precision, reliable clamping, not easy to slip and form permanent deformation, and a wide clamping range. The device has a digital display and recording function that can accurately collect the spin torque data and can print the collected data in the form of a table or a curve. The hydraulic disassembly machine has complete operating functions, simplified and easy movement procedures, rigorous production technology, and reasonable design structure, which can meet the disassembly and assembly of threaded connection parts of different pipe diameters and different working pressures.


The structure and working principle of SSGC-Ⅰ hydraulic dismounting frame

The main components include hydraulic control operation part (with touch screen digital display torque, with printing, as shown in the figure above), hydraulic station, base, punching pliers, movable pliers, tail cylinder push-pull device, feeding device, quick spinner, etc. It consists of several parts. The power source of the disassembly frame comes from the hydraulic power generated by the electric motor driving the vane pump, and then the power is transmitted to the various oil circuits through the multi-way reversing valve to realize the functions of the various parts.


First, the working principle of each part is introduced below: Hydraulic operation control part: The control system is composed of hydraulic power and data acquisition. The hydraulic control system is mainly composed of imported hydraulic components such as multi-way reversing valve, pressure regulating valve, one-way valve and so on. The remote operation of the equipment can be realized through the hydraulic control system, such as make-up, shackle, move work piece, and quick-spin. , Drawing and other actions; can accurately adjust the corresponding pressure regulating valve at any time by observing the digital display torque value, so that the make-up and unloading torque can reach the specified value, and the precise control of the spin-on torque is realized. The data acquisition system is mainly composed of sensors, industrial touch screens, etc. Its main function is to accurately analyze and process the data collected by the high-precision torque test device and other sensors, and accurately display and record the torque and pressure during the spinning process. Important data, and can store data tables and curves. And the hydraulic control system adopts split installation operation, the motor hydraulic station has good heat dissipation performance, and the oil return has a cooling and heat dissipation function. All electrical appliances and hydraulic oil circuits in the console part are installed separately, which is conducive to the maintenance and repair of the equipment in the later period.


Second, fast spinner: four friction wheels are clamped by two push-pull cylinders to clamp the workpiece. The hydraulic motor drives the friction wheels to rotate the workpiece relative to each other. The twisting force increases or decreases as the resistance of the workpiece spinner increases or decreases until it reaches the hydraulic motor. Maximum speed and maximum torque.


Third, punching pliers: Multi-point clamping using hydraulic cylinders can achieve continuous range clamping, and precise imported six-cylinder synchronous valves are used to ensure the centering accuracy of the clamped work piece. The tooth plate is made of flat high-end 20CrNiMo material, and remote speed regulation is realized by the operation console reversing valve, that is, the rotation speed and clamping force of the main clamp can be adjusted on the console, and the six clamping hydraulic cylinders can be radically sleeplessly changed. The work piece is clamped in diameter, and then the buckle cylinder continues to reciprocate, so that the work piece can be buckled up and unbuckled.


Fourth, the movable pliers: The movable pliers are used as fixed jaws, which can clamp the work piece under the action of a hydraulic cylinder, and at the same time, the hydraulic motor drives the gear to make the movable pliers move horizontally in the direction of the rack of the worktable, that is, the axis of the work piece.


Fifth, the feeding device: consists of a base, a bracket, an oil cylinder, etc. There are 3 lifting trolleys, which are installed on the rails of the trolley. They can move freely on the track, and the height of the work piece can be controlled through the lifting cylinder, making the operation more convenient and flexible.


Equipment.jpg


Equipment Technical Specification


Spec.

Metric system

British system

Motor Power

22KW

Torque adjustment system

The target torque can be set arbitrarily.

Single punch angle

36°

Diameter range of workpiece

70--350mm

2-3/8″--13-3/4″

Max.Break-out Torque

130KN.m


Max.Make-up Torque

120KN.m


Max torque of fast turn

5KN.m

3688ft-lbs

Maximum thrust

246KN

24.6tons

Max pulling force

196KN

19.6tons

Tailstock push-pull stroke

2 m

Weight

12t(According to actual weight)

 Size

 18000×1850×1850


PRODUCT
Contact Us
  •                   susan@saigaogroup.com
    Fax:

    0531-69959201

    We Chat:

    lqg18653457231

    WhatsApp:

    +86-18653457231

    Add:

    No 12111,Jingshi Road, Lixia District, Jinan City, Shandong Province. P.R. China

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